Production
Perfect production planning for optimized processes
Scalable
Suitable for small to large production facilities
Cutting optimization
Great optimization thanks to smart algorithms
Compatible
Linkable to external ERP systems
Higher-level process optimization
Combined packaging optimization
About the Product
In conjunction with a more streamlined production process, you’ll find our software solution also flexibly configures production planning with various constraints, such as machines and processing sequences, all in an effort to improve your processes. Our software solution ensures optimized control over production batches, racks, and storage locations, employing state-of-the-art algorithms for precise waste optimization.
A+W Production offers flexibility and scalability, suitable for both small and large production environments. Compatible with various ERPs, it seamlessly integrates into existing systems, providing comprehensive production optimization solutions.
Unique cutting optimization algorithms guarantee maximum efficiency. Integration of capacity planning and production data acquisition enhances production control and processes.
Want to do more with A+W Production? Connect it to module extensions, such as the A+W Capacity Planner, A+W Barcode Manager, or A+W Production Terminal, which allow the system to scale and meet your newest needs and goals, so that the system grows with your company.
Functionalities and Benefits
- Plan and control production utilizing various restrictions, including machines, process sequences, etc.
- Quickly and easily manage orders and batches
- Optimize yield with state-of-the-art algorithms
- Sequence optimization as well as rack and storage space organization and optimization
- Optimization directly on racks and in boxes in shipping sequence (Software Module Extension: A+W Rack Optimizer)
- Visualization and modification of the cutting plan
- Simple machine management and direct machine control
- Efficient and graphical capacity planning (Software Module Extension: A+W Capacity Planner)
- Full integration of PDA and tracking (Software Module Extension: A+W Barcode Manager)
- Up-to-date statistics thanks to Crystal Reports and QLIK
- Printout production documents, bending texts, and barcode labels
With A+W Production, you have access to the latest production data and its current status allowing you to quickly react to changes and continuously improve. This software solution offers you a wide range of evaluation options to analyze and optimize your production processes.
Want to find out more about A+W Production? We will be happy to answer your questions and advise you on the best software solutions for your company.
Satisfied Customer Voices
A+W Clarity Reference
Teutemacher Glas
Project implementation was usually more complicated than we would have thought, but everything always went well in the end (…) I don’t know of any better optimization solutions.
A+W Clarity Reference
Semcoglas Glastechnik
The staff is not supposed to run around the shop floor to gather information but they shall have all the information they need for the production step on hand right at their workstation.
A+W Clarity Reference
BarteltGLASBerlin
The future is not something you have, it’s something you make!
Popular Add-ons
Clarity
Furnace Optimizer
A+W Furnace Optimizer introduces an intelligent solution for toughened safety glass production that aims to maximize furnace bed utilization and energy efficiency simultaneously. By reporting the availability of sheets prior to the glass tempering system, A+W Furnace Optimizer facilitates dynamic and efficient furnace bed occupancy.
This software solution conducts real-time optimization directly in front of the oven, ensuring cost-effective production based on available sheets. Providing a graphical display of furnace bed occupancy and seamless access to booked sheets, A+W Furnace Optimizer offers a user-friendly operation.
Integrated into the production data acquisition system, this software solution furnishes real-time production progress updates, thus enabling precise control of the furnace bedto optimize production processes and maximize machine utilization. With its dynamic, customizable functionality, emphasis on quality assurance, cost efficiency, A+W Furnace Optimizer emerges as the ideal solution for glass industry firms seeking to streamline production processes and bolster competitiveness.
- Graphic display of the furnace bed assignment for efficient monitoring
- Batch-by-batch production and booking of the furnace bed
- Online optimization directly in front of the furnace, based on the available sheets on racks
- Direct access to booked sheets on racks and slot carts via A+W Barcode Manager or A+W Production Terminal
- Ability to save and evaluate batch information in connection with A+W IoT - Smart Trace
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
Defect Optimizer
Do your customers complain about faulty sheets/windows after installation? If you’re dealing with customer complaints about faulty glass or spending resources on reproducing units due to defects, then you have already incurred considerable costs in producing (and shipping) the sheet. And now you are investing again to reproduce a sheet and, if necessary, send it to the customer again.
Why not detect the defects before cutting and take them into account during optimization?
A+W Defect Optimizer detects defects before cutting, saving you time and money. With statistically only 0.6 defects per jumbo, it identifies and corrects defects by rearranging sheets to maintain the overall sequence. In cases where defects are unavoidable, A+W Defect Optimizer offers a cost-effective solution by cutting small, low-cost sheets for defects and automatically recutting them. Defects on remaining sheets are saved, so they do not need to be detected again when used.
- Early detection of errors in the production chain
- Error detection, error correction, error prevention: optimization takes errors per jumbo into account, rearranges lites and attempts to maintain the overall sequence
- If errors cannot be avoided - small (cheap) lites for errors + automatic remakes
- Defects are saved for remaining sheets - no additional detection necessary!
- Integration with quality scanners for accurate defect detection or based on the coordinates from your supplier
- Real-time optimization to recalculate the existing results
- Machine control updates during cutting process
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
CAD Designer
Looking for a CAD system designed specifically for the flat glass industry? Look no further than A+W CAD Designer, which offers innovative design solutions. With intuitive tools, it facilitates the creation of complex free forms and standard templates for reuse in ERP systems.
The special challenge of free-form entry of construction and automobile glass is entering the multitude of parameters quickly and correctly, drawing technically correctly and clearly, and generating reliable CNC code from this.
The A+W CAD Designer enables the entry of lite and contour data, all processings, the takeover of customer CAD data and the digitalization of templates, for example via digitalization table or virtual digitizing.
Moreover, A+W CAD Designer has a bar design program with graphical interface that allows the majority of common bar types to be arranged at will on a rectangular or shaped lite. Bars of different widths can be used in a design, and it is also possible to use different bar types within a bar pattern.
- Simple and quick creation of complex individual shapes and standard template files for re-use in ERP systems
- Easily capture and modify complex shapes and processing steps, such as edge layering or intricate cut-outs
- Correct inaccuracies in digitized shapes using A+W's patented streaming mode
- Easy entering and changing of difficult shapes and processings (for example edge deletion or complex cut-outs)
- Possibility of direct control of your CNC machine
- Easy and quick creation and dimensioning of complex grill pattern designs
- Little training required thanks to graphical tools and modern user guidance
- Direct control of the muntin saw possible
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
Shape Optimizer
The A+W Shape Optimizer is an innovative solution for the glass industry, enabling efficient cutting optimization for custom glass sizes and shapes. With its focus on material savings and productivity, the A+W Shape Optimizer offers features that optimize production processes while reducing material consumption.
An outstanding feature of the A+W Shape Optimizer is its ability to achieve savings of up to 50% in cutting individual glass sizes and shapes. By automatically nesting various model geometries into an encompassing rectangle, it maximizes yield, thus ensuring sustainable “Green Production.”
The A+W Shape Optimizer stands out for its quick setup on any standard cutting line and facilitates a simple breaking process for maximum productivity. Additionally, it considers decoating information in the optimization process and takes the decoating of coated glasses into consideration.
- Savings of up to 50% in cutting individual sheet sizes and shapes
- “Green production” through maximum yield
- Automatic nesting of two different shape geometries into an encompassing rectangle
- Quick setup at any standard cutting line
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
The product is excellent, the service second to none. I can always call the A+W specialists –… experienced engineers who know what they are doing and who never let us down.