Production
Perfect production planning for optimized processes
Scalable
Suitable for small to large production facilities
Cutting optimization
Great optimization thanks to smart algorithms
Compatible
Linkable to external ERP systems
Higher-level process optimization
Combined packaging optimization
About the Product
In conjunction with a more streamlined production process, you’ll find our software solution also flexibly configures production planning with various constraints, such as machines and processing sequences, all in an effort to improve your processes. Our software solution ensures optimized control over production batches, racks, and storage locations, employing state-of-the-art algorithms for precise waste optimization.
A+W Production offers flexibility and scalability, suitable for both small and large production environments. Compatible with various ERPs, it seamlessly integrates into existing systems, providing comprehensive production optimization solutions.
Unique cutting optimization algorithms guarantee maximum efficiency. Integration of capacity planning and production data acquisition enhances production control and processes.
Want to do more with A+W Production? Connect it to module extensions, such as the A+W Capacity Planner, A+W Barcode Manager, or A+W Production Terminal, which allow the system to scale and meet your newest needs and goals, so that the system grows with your company.
Functionalities and Benefits
- Plan and control production utilizing various restrictions, including machines, process sequences, etc.
- Quickly and easily manage orders and batches
- Optimize yield with state-of-the-art algorithms
- Sequence optimization as well as rack and storage space organization and optimization
- Optimization directly on racks and in boxes in shipping sequence (Software Module Extension: A+W Rack Optimizer)
- Visualization and modification of the cutting plan
- Simple machine management and direct machine control
- Efficient and graphical capacity planning (Software Module Extension: A+W Capacity Planner)
- Full integration of PDA and tracking (Software Module Extension: A+W Barcode Manager)
- Up-to-date statistics thanks to Crystal Reports and QLIK
- Printout production documents, bending texts, and barcode labels
With A+W Production, you have access to the latest production data and its current status allowing you to quickly react to changes and continuously improve. This software solution offers you a wide range of evaluation options to analyze and optimize your production processes.
Want to find out more about A+W Production? We will be happy to answer your questions and advise you on the best software solutions for your company.
Satisfied Customer Voices
A+W Clarity Reference
Euroview
The software is the brain and backbone of the company. Our old system was not suitable for the new requirements, so we replaced it with a comprehensive solution from A+W.
A+W Clarity Reference
Glas Herzog
A+W Business 6 is the best version of the commercial A+W software. The system works reliably, and thanks to the BOM concept, all products can be mapped. And if something gets hung up, A+W offers reliable service – our contact people, with whom we have been working for years, are experts, they help us quickly and easily.
A+W Clarity Reference
CURA Glass
In addition to the quality of the software, the implementation and maintenance of such a system requires a strong, steady partner with experienced specialists who can react quickly and solve even difficult problems reliably. This is where our trust in A+W paid off completely. A+W software is a strong product, behind which there is a strong, innovative company. This is why we have satisfied customers and low complaint rates.
Popular Add-ons
Clarity
Realtime Optimizer
The A+W Realtime Optimizer revolutionizes cutting optimization in glass production by enabling flexible and extensive interventions in manufacturing processes. Even after optimization, runs can be linked, split, and reassembled.
Furthermore, optimization parameters (such as edge cut, etc.) can be changed immediately before cutting. The system distributes optimization runs online to different cutting tables, seamlessly integrates rush orders and damaged glass, while ensuring compliance with the original stacking sequences.
The intelligent utilization of leftover plates maximizes glass yield by automatically or manually identifying and linking residual plates. Additionally, the A+W Realtime Optimizer offers efficient breakage management, marking damaged panes and enabling automatic reproduction.
- Online re-optimization of created jobs from A+W Production or A+W Business Pro (same glass type)
- Consideration of production sequence from the production system
- Possibility of entering rush lites / rush jobs
- Quick-Optimization after cutting was started
- Reduction of residue plates by using rush jobs, breakage, or sheets from following optimizations / jobs
- Dynamic re-optimization of breakage
- Online control of cutting tables and breakout display
- Avoids residue plates by linking and mixing of cutting jobs
- Improves the yield and cutting performance
- Managing local and global breakage with re-optimization
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Standalone
Solutions without ERP system
With A+W Production, we can plan and conduct our production much more efficiently, especially in the interplay with production control and completion reporting by plant data collection. Currently, we are working with A+W on the implementation of a breakage pool, with which we can reproduce defective lites quickly.
A+W is a reliable partner that continues to enhance its products and offer new solutions. A+W has many interface solutions with other providers and it works exceedingly well with all machine partners.
Clarity
Furnace Optimizer
A+W Furnace Optimizer introduces an intelligent solution for toughened safety glass production that aims to maximize furnace bed utilization and energy efficiency simultaneously. By reporting the availability of sheets prior to the glass tempering system, A+W Furnace Optimizer facilitates dynamic and efficient furnace bed occupancy.
This software solution conducts real-time optimization directly in front of the oven, ensuring cost-effective production based on available sheets. Providing a graphical display of furnace bed occupancy and seamless access to booked sheets, A+W Furnace Optimizer offers a user-friendly operation.
Integrated into the production data acquisition system, this software solution furnishes real-time production progress updates, thus enabling precise control of the furnace bedto optimize production processes and maximize machine utilization. With its dynamic, customizable functionality, emphasis on quality assurance, cost efficiency, A+W Furnace Optimizer emerges as the ideal solution for glass industry firms seeking to streamline production processes and bolster competitiveness.
- Graphic display of the furnace bed assignment for efficient monitoring
- Batch-by-batch production and booking of the furnace bed
- Online optimization directly in front of the furnace, based on the available sheets on racks
- Direct access to booked sheets on racks and slot carts via A+W Barcode Manager or A+W Production Terminal
- Ability to save and evaluate batch information in connection with A+W IoT - Smart Trace
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
Smart Companion
The A+W Smart Companion revolutionizes warehouse management and logistics in the glass industry through its versatile functions and user-friendly handling. This innovative solution is usable on a mobile device under iOS and Android, offering an intuitive menu navigation that enables easy operation. The A+W Smart Companion can be deployed on various smart devices according to requirements and offers the ability to scan multiple barcodes in continuous mode.
Supporting the entire value chain, the A+W Smart Companion contributes to its digitization, saving time and costs while making processes more flexible. Warehouse management can be digitized with the A+W Smart Companion Stock Module, allowing the use of smart devices as scanner hardware for capturing inputs, outputs, transfers, and changes. During inventory, the Inventory function of the warehouse module supports the process with useful filters, checklists, and dashboards to optimize and simplify the process.
- Runs under iOS and Android
- User-friendly menu guide
- Depending on requirements, can be used on different smart devices
- Scanning of several bar codes in continuous mode
- Continuous digital stock management
- Safe and secure inventory
- Record incoming goods and stock transactions quickly and without errors
- more efficient workflows, no unnecessary running around
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
DynOpt
A+W DynOpt revolutionizes the glass production process by leveraging advanced functions and state-of-the-art technologies that streamline operations. Through automatic linking and mixing of cutting orders, flexible input of residual sheets and stock glass as well as dynamic adjustment of glass types and stock sizes, A+W DynOpt ensures a seamless production process and optimum material utilization.
A notable feature of A+W DynOpt is its capability to integrate glass cutting lines using sorting systems, such as the Lisec buffer and sorting system or Hegla SortJet, with downstream stacking stations or directly connected production lines. It offers fully automated optimization, cutting, and sorting processes for maximum yield while maintaining the desired production sequences. By reducing breakage rejects and enhancing quality, A+W DynOpt, delivers unparalleled efficiency and quality.
The software solution synchronizes multiple cutting tables, enabling simultaneous cutting and breaking of diverse glass types while facilitating automatic load distribution across production lines. Its dynamic optimization algorithm reacts to sorting buffer levels, eliminating the need for extensive sorting systems and allowing for batch sizes of any scale
A+W DynOpt’s key strengths lie in its dynamic nature, ensuring optimal material flow and balanced distribution between cutting and further processing steps.
These strengths eliminate manual steps between cutting and further processing. With enhanced automation and flexibility in planning, whether for individual or daily production, and maximum material yield through the use of a buffer, A+W DynOpt sets new benchmarks in glass production efficiency.
- Fully automated optimization, cutting, and sorting, including recutting of broken slices
- Automatic linking and mixing of cutting jobs for seamless production
- Automatic & flexible input of residual plates and stock sheets
- Dynamic and flexible modification of glass types and stock sizes
- Controls residual stock (e.g. Hegla Remaster)
- Controlled output into one or more harp racks, or directly to one or more IG lines
- Synchronization of multiple cutting tables – enables cutting and breaking of multiple glass types simultaneously
- Automatic load distribution across several production lines for optimized efficiency
- Rush lite /orders are given higher priority for timely processing
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Project implementation was usually more complicated than we would have thought, but everything always went well in the end (…) I don’t know of any better optimization solutions.
A+W Business 6 is the best version of the commercial A+W software. The system works reliably, and thanks to the BOM concept, all products can be mapped. And if something gets hung up, A+W offers reliable service – our contact people, with whom we have been working for years, are experts, they help us quickly and easily.