Production
Perfect production planning for optimized processes
Scalable
Suitable for small to large production facilities
Cutting optimization
Great optimization thanks to smart algorithms
Compatible
Linkable to external ERP systems
Higher-level process optimization
Combined packaging optimization
About the Product
In conjunction with a more streamlined production process, you’ll find our software solution also flexibly configures production planning with various constraints, such as machines and processing sequences, all in an effort to improve your processes. Our software solution ensures optimized control over production batches, racks, and storage locations, employing state-of-the-art algorithms for precise waste optimization.
A+W Production offers flexibility and scalability, suitable for both small and large production environments. Compatible with various ERPs, it seamlessly integrates into existing systems, providing comprehensive production optimization solutions.
Unique cutting optimization algorithms guarantee maximum efficiency. Integration of capacity planning and production data acquisition enhances production control and processes.
Want to do more with A+W Production? Connect it to module extensions, such as the A+W Capacity Planner, A+W Barcode Manager, or A+W Production Terminal, which allow the system to scale and meet your newest needs and goals, so that the system grows with your company.
Functionalities and Benefits
- Plan and control production utilizing various restrictions, including machines, process sequences, etc.
- Quickly and easily manage orders and batches
- Optimize yield with state-of-the-art algorithms
- Sequence optimization as well as rack and storage space organization and optimization
- Optimization directly on racks and in boxes in shipping sequence (Software Module Extension: A+W Rack Optimizer)
- Visualization and modification of the cutting plan
- Simple machine management and direct machine control
- Efficient and graphical capacity planning (Software Module Extension: A+W Capacity Planner)
- Full integration of PDA and tracking (Software Module Extension: A+W Barcode Manager)
- Up-to-date statistics thanks to Crystal Reports and QLIK
- Printout production documents, bending texts, and barcode labels
With A+W Production, you have access to the latest production data and its current status allowing you to quickly react to changes and continuously improve. This software solution offers you a wide range of evaluation options to analyze and optimize your production processes.
Want to find out more about A+W Production? We will be happy to answer your questions and advise you on the best software solutions for your company.
Satisfied Customer Voices
A+W Clarity Reference
CURA Glass
In addition to the quality of the software, the implementation and maintenance of such a system requires a strong, steady partner with experienced specialists who can react quickly and solve even difficult problems reliably. This is where our trust in A+W paid off completely. A+W software is a strong product, behind which there is a strong, innovative company. This is why we have satisfied customers and low complaint rates.
A+W Clarity Reference
Flachglas Schweiz
With A+W Production, we can plan and conduct our production much more efficiently, especially in the interplay with production control and completion reporting by plant data collection. Currently, we are working with A+W on the implementation of a breakage pool, with which we can reproduce defective lites quickly.
A+W Clarity Reference
Reflex
My father always used to strive for the optimum production solution. This also applies to the software we are using. We have therefore been using A+W software for more than 30 years, and have never looked back. Another important criterion for us is service. At A+W, this is solution-oriented; their experts know their job and communicate excellently with our staff and machinery partners.
Popular Add-ons
Clarity
CAD Designer
Looking for a CAD system designed specifically for the flat glass industry? Look no further than A+W CAD Designer, which offers innovative design solutions. With intuitive tools, it facilitates the creation of complex free forms and standard templates for reuse in ERP systems.
The special challenge of free-form entry of construction and automobile glass is entering the multitude of parameters quickly and correctly, drawing technically correctly and clearly, and generating reliable CNC code from this.
The A+W CAD Designer enables the entry of lite and contour data, all processings, the takeover of customer CAD data and the digitalization of templates, for example via digitalization table or virtual digitizing.
Moreover, A+W CAD Designer has a bar design program with graphical interface that allows the majority of common bar types to be arranged at will on a rectangular or shaped lite. Bars of different widths can be used in a design, and it is also possible to use different bar types within a bar pattern.
- Simple and quick creation of complex individual shapes and standard template files for re-use in ERP systems
- Easily capture and modify complex shapes and processing steps, such as edge layering or intricate cut-outs
- Correct inaccuracies in digitized shapes using A+W's patented streaming mode
- Easy entering and changing of difficult shapes and processings (for example edge deletion or complex cut-outs)
- Possibility of direct control of your CNC machine
- Easy and quick creation and dimensioning of complex grill pattern designs
- Little training required thanks to graphical tools and modern user guidance
- Direct control of the muntin saw possible
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
Furnace Optimizer
A+W Furnace Optimizer introduces an intelligent solution for toughened safety glass production that aims to maximize furnace bed utilization and energy efficiency simultaneously. By reporting the availability of sheets prior to the glass tempering system, A+W Furnace Optimizer facilitates dynamic and efficient furnace bed occupancy.
This software solution conducts real-time optimization directly in front of the oven, ensuring cost-effective production based on available sheets. Providing a graphical display of furnace bed occupancy and seamless access to booked sheets, A+W Furnace Optimizer offers a user-friendly operation.
Integrated into the production data acquisition system, this software solution furnishes real-time production progress updates, thus enabling precise control of the furnace bedto optimize production processes and maximize machine utilization. With its dynamic, customizable functionality, emphasis on quality assurance, cost efficiency, A+W Furnace Optimizer emerges as the ideal solution for glass industry firms seeking to streamline production processes and bolster competitiveness.
- Graphic display of the furnace bed assignment for efficient monitoring
- Batch-by-batch production and booking of the furnace bed
- Online optimization directly in front of the furnace, based on the available sheets on racks
- Direct access to booked sheets on racks and slot carts via A+W Barcode Manager or A+W Production Terminal
- Ability to save and evaluate batch information in connection with A+W IoT - Smart Trace
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
Realtime Optimizer
The A+W Realtime Optimizer revolutionizes cutting optimization in glass production by enabling flexible and extensive interventions in manufacturing processes. Even after optimization, runs can be linked, split, and reassembled.
Furthermore, optimization parameters (such as edge cut, etc.) can be changed immediately before cutting. The system distributes optimization runs online to different cutting tables, seamlessly integrates rush orders and damaged glass, while ensuring compliance with the original stacking sequences.
The intelligent utilization of leftover plates maximizes glass yield by automatically or manually identifying and linking residual plates. Additionally, the A+W Realtime Optimizer offers efficient breakage management, marking damaged panes and enabling automatic reproduction.
- Online re-optimization of created jobs from A+W Production or A+W Business Pro (same glass type)
- Consideration of production sequence from the production system
- Possibility of entering rush lites / rush jobs
- Quick-Optimization after cutting was started
- Reduction of residue plates by using rush jobs, breakage, or sheets from following optimizations / jobs
- Dynamic re-optimization of breakage
- Online control of cutting tables and breakout display
- Avoids residue plates by linking and mixing of cutting jobs
- Improves the yield and cutting performance
- Managing local and global breakage with re-optimization
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Standalone
Solutions without ERP system
A+W is a reliable partner that continues to enhance its products and offer new solutions. A+W has many interface solutions with other providers and it works exceedingly well with all machine partners.
In addition to the quality of the software, the implementation and maintenance of such a system requires a strong, steady partner with experienced specialists who can react quickly and solve even difficult problems reliably. This is where our trust in A+W paid off completely. A+W software is a strong product, behind which there is a strong, innovative company. This is why we have satisfied customers and low complaint rates.
Clarity
iShape
For the production of non-rectangular or extra-large shapes, glass processors frequently receive hand-drawn templates on paper, cardboard, wood, etc. from their customer. In order to fabricate these non-rectangular or larger shapes, modern CNC machines require digital data.
To solve this problem, A+W, in conjunction with Viprotron, developed a user-friendly, easy-to-operate app called A+W iShape.
With A+W iShape you can use your smartphone to photograph the template. The only requirement is A+W’s L-shaped reference objects that have to be placed on the template. Once photographed, the app will digitize the template by transforming the shape into an easy to edit outline, ready to be imported into A+W CAD Designer.
What makes A+W iShape special? In contrast to older solutions, there is no need to calibrate the camera! A+W iShape works with any quality smartphone camera.
- Place the L-shaped reference objects to automatically detect the template/photographed object.
- The L-shaped reference objects help correct any distortions when photographing a template.
- Once photographed, the iShape file can be imported into A+W CAD Designer, where further edits can be done.
- Transfer the DXF file to your CNC machine and start the production.
- Quick, reliable digitalization of templates
- Use of a good smartphone camera instead of an expensive, heavy digital camera
- Automatic import of the photo into the A+W CAD Designer
- Smoothing of the contour via the A+W patented smoothing process
- Output as DXF or A+W CAD format (SN) for use in A+W ERP and control of your machines with quick transfer to CNC machines
- Reliable compensation of distortions thanks to the reference object
- No calibration of the camera required
- Automatic import of the photo into the A+W CAD Designer
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.