Production

Perfect production planning for optimized processes

The A+W Realtime Optimizer revolutionizes cutting optimization in glass production by enabling flexible and extensive interventions in manufacturing processes. Even after optimization, runs can be linked, split, and reassembled.

Furthermore, optimization parameters (such as edge cut, etc.) can be changed immediately before cutting. The system distributes optimization runs online to different cutting tables, seamlessly integrates rush orders and damaged glass, while ensuring compliance with the original stacking sequences.

The intelligent utilization of leftover plates maximizes glass yield by automatically or manually identifying and linking residual plates. Additionally, the A+W Realtime Optimizer offers efficient breakage management, marking damaged panes and enabling automatic reproduction.

A+W Production Terminal transforms production processes within the glass industry by utilizing robust capabilities and an user-friendly interface. This software solution facilitates interactive process visualization, real-time production data acquisition, and seamless control.

One notable feature the A+W Production Terminal is its ability to visualize pane setups, dimensions and processing steps, and provide employees with a clear overview of ongoing processes that require immediate intervention when necessary. Additionally, each terminal supports the display of CAD drawings and document links, which enhance communication and collaboration throughout production.

The integration of A+W Barcode Manager with the A+W Production Terminal is another key aspect, enabling efficient booking of breakage slices and reasons, along with machine status feedback and automatic scrap handling, which collectively enhances productivity, efficiency and processing quality.

With A+W Dashboard, you gain a clear overview of key production metrics, allowing swift responses to machine and work bottlenecks. Its graphical presentation of production data facilitates intuitive monitoring, while also allowing desktop PCs, tablets, or smartphones access to information anytime, anywhere.

Our modern and simple HTML configurator enables personalized views, adaptable to various devices, ensuring convenient access to data from the past 24 hours to real-time updates. Fully integrated with A+W Production, A+W’s Dashboard provides key performance indicators derived from PDA postings, which is then augmented by statistical insights from BI tools for comprehensive control.

Unique features of A+W Dashboard include machine performance overview, which displays booking data per machine, and mobile accessibility, allowing you to set target values for performance assessment. The visualization of data makes setting target values for success easier.

The A+W Shape Optimizer is an innovative solution for the glass industry, enabling efficient cutting optimization for custom glass sizes and shapes. With its focus on material savings and productivity, the A+W Shape Optimizer offers features that optimize production processes while reducing material consumption.

An outstanding feature of the A+W Shape Optimizer is its ability to achieve savings of up to 50% in cutting individual glass sizes and shapes. By automatically nesting various model geometries into an encompassing rectangle, it maximizes yield, thus ensuring sustainable “Green Production.”

The A+W Shape Optimizer stands out for its quick setup on any standard cutting line and facilitates a simple breaking process for maximum productivity. Additionally, it considers decoating information in the optimization process and takes the decoating of coated glasses into consideration.